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Galvanized Steel Sheet
After the hot-dip galvanized steel sheet is pulled out of the zinc pot, the appearance of the crystal grains formed as the zinc layer cools and solidifies is called spangles. The size, brightness and surface morphology of spangles depend on a series of factors, but they are mainly related to the composition of the zinc layer and the cooling method.Galvanized steel coil has the advantages of uniform coating, strong adhesion and long service life.
GALVANIZED STEEL SHEET COATING LAYER
ANTI-FINGER PRINTING ,CHROMATED, OILED/ NON-OILED
ZN PLATING LAYER (20-275G/SM)
COLD ROLLED STEEL SHEET
GALVANIZED STEEL SHEET TYPES
1. HOT-DIP GALVANIZED STEEL SHEET (Z)
AS THE NAME IMPLIES, THE STEEL SHEET IS IMMERSED IN THE MOLTEN ZINC BATH CONTINUOUSLY SO THAT THE COIL IS COVERED WITH A LAYER OF ZINC ON ITS SURFACE. HOT-DIP GALVANIZING IS IMMERSING THE CLEANED IRON SHEET INTO THE MOLTEN ZINC BATH AT ABOUT 450 DEGREES TO FORM A ZINC LAYER. THE ZINC CONTENT SHOULD NOT BE LESS THAN 99%. IT IS THE MOST COMMONLY USED METHOD. IT HAS SOME ADVANTAGEOUS FEATURES:
1) THE ENTIRE STEEL SURFACE IS UNIFORMLY COVERED WITH A ZINC LAYER, EVEN THE CORNERS, HOLLOWS, ETC. SO THAT THE STEEL SHEET IS FULLY PROTECTED.
2) THE ZINC COATING OF HOT DIP GALVANIZED STEEL IS THICK AND TOUGH, WHICH OFFERS SUPERIOR CORROSION RESISTANCE. SO IT IS MORE DURABLE TO USE. AT WANZHI STEEL, THE MAXIMUM ZINC LAYER THICKNESS CAN REACH UP TO 275 G/M2.
BUT AFTER CONTINUOUS ANNEALING AND HOT-DIP GALVANIZING, THE STEEL COIL IS HEATED AND COOLED IN A SHORT TIME SO THAT ITS STRENGTH AND PLASTICITY ARE AFFECTED TO A CERTAIN EXTENT.
2. ZINC-IRON ALLOY GALVANIZED STEEL SHEET (ZF)
3. THE HOT-DIP GALVANIZING PROCESS ALSO MANUFACTURES THIS KIND OF STEEL COIL. BUT IT IS HEATED TO ABOUT 500 ℃ IMMEDIATELY TO FORM AN ALLOY COATING OF ZINC AND IRON AFTER IT IS OUT OF THE ZINC BATH. THIS GALVANIZED COIL HAS GOOD COATING ADHESION AND WELDABILITY. THAT IS, IT CAN BE PAINTED DIRECTLY WITHOUT FURTHER TREATMENT, OTHER THAN CLEANING. THE COLOR IS MATT OFF-WHITE, AND IT APPEARS DARK GRAY AFTER OILING AND IT HAS NO SPANGLES. IT IS PERFECT FOR MAKING ROLLING SHUTTERS, SIGNBOARDS, PANELS OF VENDING MACHINES, REFRIGERATORS, WASHING MACHINES, DISPLAY CABINETS, OFFICE CABINETS, ETC.
4. ELECTRO-GALVANIZED STEEL SHEET
5. ELECTRO-GALVANIZING IS A PROCESS OF APPLYING A LAYER OF ZINC TO STEEL THROUGH ELECTROPLATING, WITH A SALINE ANODE AND STEEL CONDUCTOR. IT BASICALLY ENSURES THE SAME PERFORMANCE OF COLD ROLLED SHEETS THROUGH COLD GALVANIZING. ALSO, IT IS ABLE TO ENHANCE THE CORROSION AND HEAT RESISTANCE OF STEEL. ITS SURFACE IS SMOOTH AND UNIFORM, AND IT HAS GOOD WORKABILITY. ALSO, IT LOOKS SHINY AND SILVER-WHITE, WHICH IS MORE BEAUTIFUL THAN A HOT-DIP ONE. MOREOVER, IT IS CHEAPER THAN HOT-DIP GALVANIZED STEEL. HOWEVER, THE ZINC COATING IS THINNER, AND THE CORROSION RESISTANCE IS NOT AS GOOD AS THAT OF HOT-DIP GALVANIZED COILS.
What is GI and GL ?
Hot dipped galvanized steel sheet ( GI ) is made of carbon steel coated in zinc utilizing the hot-dip process ;
Hot dipped galvalume steel sheet ( GL ) is carbon steel coated with an alloy that combines the impervious properties of aluminum with the malleability and galvanic protection of zinc .
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The advantages of Hot Dip Galvanized Steel Sheet :
Hot-dip galvanizing (HDG) provides three levels of corrosion resistance to steel: barrier protection, cathodic protection, and the zinc patina. Hot-dip galvanizing, like other coatings, isolates the steel from the environment providing basic, barrier protection.
What is difference Between Hot Dip Galvanized Steel And Electro Galvanized Steel ?
1.Appearance difference
2.The surface of electro-galvanized steel is smooth, dense, beautiful and shiny without zinc flower.
3.The surface of the hot-dip galvanized steel is uneven, rough and uneven, shiny and white. Some products have zinc flowers and knocking may because the zinc-iron alloy layer to fall off in small pieces ;
4.Application range difference
5.Electro-galvanized is suitable for small parts.
6.Hot dip galvanizing is more suitable for large parts ;
7.Zinc coating thickness and weight difference
8.The thickness of the electroplated zinc layer is about 10um, the zinc layer is thin, and the adhesion is weak; the minimum galvanized amount is 15g / m2 and the maximum is 100g / m2.
9.The thickness of the hot-dip galvanized zinc layer is about 60um, the zinc layer is thick, the adhesion is strong, and the zinc layer is not easy to fall off; the minimum amount of galvanizing is 40-60g / m2 on both sides and the maximum is 600g g / m2 ;
10.Corrosion resistance and zinc coating structure difference
11.Galvanized zinc has poor corrosion resistance compared to hot-dip galvanized and is suitable for indoor use. The zinc atoms of the electroplated zinc layer are only deposited on the surface of the metal parts and adhere to the surface of the steel strip by physical action. There are many pores, which are easy to cause pitting corrosion due to corrosive media.
12.Hot-dip galvanizing is more corrosion resistant than electro-galvanizing and suitable for outdoor use. There is a slightly brittle compound layer between the pure zinc coating of the hot-dip galvanized sheet and the steel strip substrate. When the pure zinc coating crystallizes, zinc flower is formed, and the coating is uniform and non-porous ;
13.Cost difference
14.The price of small parts of electrogalvanized zinc is low, and the price of large parts is high. The process of zinc coating for large parts of electro-galvanized zinc is complicated, the speed of zinc coating is slow, the cost increases more, and it is not economical.
15.The price of hot-dip galvanized small parts is high and the price of large parts is low. Hot-dip galvanizing has a fast galvanizing speed and a large amount of hot-dip galvanizing ;
16.Different degrees of environmental pollution
17.Galvanized zinc has great environmental pollution, while hot-dip galvanizing has little environmental pollution ;
18.Processing performance difference
19.The processing performance of electro-galvanized parts is good: electro-galvanized sheet uses cold-rolled sheet as raw material, which basically guarantees the same processing performance of cold-rolled sheet.
20.The processing performance of hot-dip galvanized parts is not as good as that of electro-galvanized parts: the heat treatment process of hot-dip galvanized and electro-galvanized sheets is also completely different. The steel strip is heated and cooled in a short time, so the strength and plasticity are affected to a certain extent .
Package
Hot-dip galvanizing is has a wide range of applications, and its advantage is that it has a long anti-corrosion period. It is mainly used for home appliances, office panels, roof sheets, automotive panels, construction and substrate of prepainted steel coils.
Car Board
The use of automotive plates must first be stamped and formed, and the steel plate is stamped into the required shape and size of the part.
Then spot welding, as an important welding method for thin plate connection, has a wide range of applications in the manufacturing industry, especially in the automotive industry.
Galvanized Roof Sheet
The performance requirements of galvanized roof panels mainly include the mechanical properties of the material (tensile strength, yield strength, elongation), coating performance (coating type, coating thickness and coating adhesion)
Home Appliance Office Board
Including air conditioners, washing machines, refrigerators, photocopiers, etc., Household galvanized sheets are mainly used for general forming applications and stamping.
Substrate
Another use of galvanized steel coils is to be used as the substrate of prepainted steel coils. prepainted steel coils have polyethylene coatings than galvanized coils and are more durable.
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